Geometric Inspection of Storage Tanks

Storage tanks are among the most sensitive assets on an industrial site. To ensure their integrity, safe operation, and regulatory compliance, they are subject to periodic Non-Destructive Testing (NDT). These NDT inspections include geometric inspection and visual inspection, both essential for assessing tank stability and detecting any deformation.

3D geometric inspection of a storage tank

A regulatory inspection at the heart of maintenance

Storage tanks contain hazardous or polluting liquid products and are therefore subject to strict regulations. Their periodic inspection falls within the requirements of the following codes and technical guidelines:

CODRES

Tank construction and repair code

API 653

Inspection, repair, and reconstruction standard

EEMUA 159

Recognized European guide for tank maintenance

PM2I / DT94

French technical guides derived from ICPE regulations

Inspections performed during a regulatory inspection

A complete tank inspection combines several types of NDT:

Geometric inspection

Measurement of tank verticality, flatness, and roundness

Visual inspection

Detailed examination of the tank, shell courses, welds, and fittings

UT thickness measurements

Assessment of wall loss by ultrasonic testing

ACFM inspection

Crack detection using an electromagnetic method

Taken together, these operations make it possible to determine the tank’s remaining service life and ensure regulatory compliance.

The limitations of traditional methods

Historically, geometric inspections were carried out using a plumb line, an optical level, or a theodolite. These instruments now have several limitations:

Why these methods are outdated

Point-by-point measurements that only cover part of the tank. Operator dependence, which can lead to interpretation differences.

Long intervention times, requiring repeated repositioning. No digital modeling, making it impossible to compare results over time.

The contribution of 3D laser scanning

3D laser scanning has profoundly transformed geometric tank inspection practices. This technology makes it possible to obtain a complete map of the tank and visualize both global and local deformations in three dimensions.

  • Full digital model of the tank
  • Complete mapping of deformations (verticality, flatness, ovalization)
  • Time savings on site
  • Digital archiving and comparison over time between inspection campaigns

Preventive maintenance. 3D scanning is becoming a modern integrity monitoring tool for industrial operators, helping shift from a corrective logic to a predictive one.

ROBOPLANET: expertise and regulatory compliance

ROBOPLANET uses the Altiscan and UT_Pole systems for the geometric and dimensional inspection of storage tanks, in compliance with CODRES, API 653, EEMUA 159, and PM2I / DT94 requirements.

  • High metrological reliability and measurement repeatability
  • Reduced inspection time on site
  • Full compliance with applicable codes and guidelines

Combined with rigorous visual inspection, ultrasonic thickness measurements, and ACFM inspections, geometric inspection provides a complete and reliable view of the tank’s structural condition.

ROBOPLANET supports operators in risk prevention and the long-term reliability of their facilities.

Need geometric inspection support?

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